The Experts of Assembly System Malaysia
The increasing digitalization of the manufacturing sector means the era of the smart factory is now upon us. The fitting of myriad equipment with sensors, and the ability to collect, transmit and interpret data in real-time, is leading to previously unattainable levels of traceability and control.
That is enabling tools, machines and people to communicate like never before. This trend, commonly referred to as Industry 4.0, is giving companies far better visibility of their industrial processes, ensuring that potential problems can be identified before they occur.
Here at SKYLOG, we are committed to turning Industry 4.0 into products and services that deliver maximum benefit to our customers and partners. From reduced downtimes, to more flexible production processes with lower costs, Industry 4.0 has the potential to transform the ways organizations perform.
This dedicated book acts as a gateway to that transformative journey, explaining the origins of Industry 4.0 in a global context, and highlighting its impact on production environments. Ultimately, it’s a story of how SKYLOG and its partners can work together to create the smarter factories of the future.
The Assembly Systems also applicable to Atlas Copco, Cleco, Bosch Rexroth assembly tools.
GENERAL INDUSTRY 4.0
THE BIG CHALLENGE
- Positioning and Assembly Systems Error Proofing
- Smart Torque Controls
- HCR Camera Vision Detector / HMI
- Assembly Process and Batch Controls
- Data Traceability
- Automation and Ecosystems
Customers within the General Industry sector want innovative, unique, high quality and cost effective products. There is strong competition within the GI market that offer similar products with shorter product life cycles due to new technical advances. Therefore, there are high demands on the GI sector for rapid production of new innovative products for the market. We achieve this by completely digitalizing the product development life cycle. This in turn allows us to provide customers accurate traceability, quality control, and cost effective new products. When digitalizing the product life cycle, a complete digital data model is required. To meet these requirements industrial companies rely on intelligent and adaptable manufacturing. The vast range of products are embedded with systems, sensors, and actuators that are all linked to one another via the internet.
Work Station and Assembly Line Systems
Individual Work Station Assembly
- Optimized Working Conditions
- Cable Routing
- Space Saving Setup
With the flexible ASSEMBLY+ Modular System you are well-equipped to cope with constant changes in production. ASSEMBLY+ workbenches are height-adjustable, either by electric motor or crank. During the planning phase with our experts you can set up the assembly workstations as required and adapt them to your processes. We also offer pre-configured workstations such as packing benches.
ASSEMBLY+ offers so many more possibilities than a simple workbench. Swivel frames position tools and material in the outer gripping areas to the left and right of your employee, over a large area. Our worktops are particularly robust and durable.
Workstation Assembly Line
The modular design of the ASSEMBLY+ workstation lines enables the simple integration of many different components.
In addition to the elements for worker guidance, hand tools must also be clearly arranged. This way, processes can be efficiently implemented according to lean principles.
Tools and materials can be organized efficiently and neatly on the
ASSEMBLY+ workstation, with tool holders and storage boxes on the perforated panels.
The individual workstations in your industrial production line can be set up flexibly and ergonomically. The workpiece carrier is transported on roller conveyors. With our parts trolleys and ASSEMBLY+ racks you can organize the optimum flow of materials. From picking the components to checking the workpiece, ASSEMBLY+ enables you to optimize all processes in your manual assembly.
The modular design of the ASSEMBLY+ workstation lines enables the simple integration of many different components.
In addition to the elements for worker guidance, hand tools must also be clearly arranged. This way, processes can be efficiently implemented according to lean principles.
Tools and materials can be organized efficiently and neatly on the
ASSEMBLY+ workstation, with tool holders and storage boxes on the perforated panels.
The individual workstations in your industrial production line can be set up flexibly and ergonomically. The workpiece carrier is transported on roller conveyors. With our parts trolleys and ASSEMBLY+ racks you can organize the optimum flow of materials. From picking the components to checking the workpiece, ASSEMBLY+ enables you to optimize all processes in your manual assembly.
Workstation Assembly Line
Planning and Consultation
- Analysis
- Design
- Planning
- Installation
- In-Plant Supports
The modular design of an ASSEMBLY+ workstation is versatile and flexible. Permanent adaptation and expansion of individual components is easily possible.The integrative modular system, you can assemble single or multi-user systems, assembly or production lines and supply trolleys, from a few different components.
The special ASSEMBLY+ connection technology, you have the possibility of combining serial parts made of steel with aluminum profile elements. You can store equipment of any kind neatly and close to hand, on the perforated walls and ergonomically adjustable material shelves
Robotic Assembly Automation
The Robotic Arm for screwdrivers is an ultra-lightweight, compact collaborative industrial robot, ideal for table-top applications.
Its small footprint makes it ideal to be built directly inside machinery or in other tight workspaces. This robot weighs only 11kg, but has a payload of 3kg.
Its ±360-degree rotation on all wrist joints, and infinite rotation on the end joint, makes it well-suited for light assembly and screwdriving applications.
Different payload options : 3kg, 5kg, 12.5kg and 16kg
Automation Screwdrivers and Spindles
SKYLOG’s high performance automatic screwdrivers / spindles for screws ensure efficient production methods with excellent quality by automatic feeding of the fasteners and by fully automated processes.
All models are characterized by low operating costs. Due to the superior design of our screwdrivers a tool change is possible within the shortest time. If a screw can’t be tightened properly, it will be removed automatically.
This feature ensures that the fastening process will be continued even if the screw quality is not optimal.
Various product series for individual solutions
No matter whether our automatic screwdrivers / spindles for screws are used in harsh industrial environment, integrated into a multi-spindle unit or designed as powerful high-speed systems : SKYLOG Assembly System’s screwdrivers / spindles always perform well and excel due to their reliability, longevity and efficiency.
Typical applications for an automatic screwdrivers / spindles and feeder:
- Battery assembly
- Electrical and control devices
- Household appliances
- Office electronics
- Furniture
- and many other applications
At SKYLOG you will find screwdrivers / spindles and feeder for manual workstations as well as those for automatic screwdriving machines. In addition, we are happy to design individual special solutions together with our system partner – every SKYLOG feeder relieves the employees ergonomically. In addition, the workpiece surface is spared scratches because the feed system always automatically places the screw in exactly the right position on the screwdriving point. The system can be used in combination with positioning systems.
Standard Tightening Solutions for Challenging Applications
Be it a new car or an aircraft, a commercial vehicle or an off-road truck, a home appliances or a furniture, it is quite common for operators to find that fasteners are positioned too close to surrounding panels or too close to other components to be accessible using a single tool. These tightening points are not easily accessible with the standard tools and need specific head adaptation.
SKYLOG offers a selection of crowfoots and can be combined with a 90° / 110° and 360° angle head. A patented indicator confirms that the attachment is correctly engaged, saving time and ensuring safe operation.
For added flexibility, the new attachment is suitable for use on tube nuts as well as standard nuts and bolts – with or without a hold & drive option. There is even a nifty integrated magnet in the head that attracts swarf and metal particles to prevent wear and improve tool durability!
The modularity in design allows the creation of a solution that perfectly fits the application. It is possible to create a configuration with transducerized or Clutch, battery powered or cabled, electric or pneumatic along with a precise output sockets with a rage of Hold and drive bits with extensions.
AEROSPACE SMART FACTORIES
ACCURACY
Aerospace is a fantastic and extremely demanding industry, often synonymous with highly skilled personal and cutting-edge technologies. But with a production characterized by relatively small volumes, long cycle times, large components and high variability in the production processes, this industry offers specific challenges when it comes to the dissemination of smart tools and solutions.
As volumes continue to grow with people travelling more & more, all major OEMs need to increase the overall process efficiency, limit quality costs and cycle times, and exclude human factors as a source of error. With intelligent software and digital networking, assembly tools can now make a key contribution. They offer far greater flexibility and can be fully linked both to each other and to manufacturers’ production and quality systems.
As market leaders for advanced drilling solutions in aerospace, our experts are working daily with the most demanding customers to reach the highest level of quality, productivity and safety necessary in the aerospace market.
From manual pneumatic drills to light end-effector robotic solutions, Advance Drilling Unit line are offering a full range of solutions to offer you the right solutions for your application.
Building on our expertise, and faithful to our philosophy of innovation, modularity, and expertise, we have combined the potential of electric technology and drilling expertise to develop the electric range éVo, improving even further the drilling operations
Still driving the innovation, we are now offering a range of light-end effectors, as well as the Cordless Battery Drill, a smart multi-battery tools for manual operations,
Side-by-side with our customers, we are building day after day the factory of the future.
THE TEAMS BEHIND
Rather than several teams spread out all over the world, one virtual single team is behind every customized solution. The team in charge of your project is composed of the most appropriate experts for your project.
A set of multiple expertises and competences for your project
Each project implies several skills: project leaders, automation engineers and mechanical engineers.
But gathering skills does not make a team, or at least, not the team you need for your project. This is the reason why, at SKYLOG MALAYSIA, team members for a given project are not selected only on their skills, but above all on how they will be able to optimally use their expertise and experience on your project.
A tailor-made team for a tailor-made solution
Aerospace, automotive, off-road, etc. are different sectors which require different competences.
As the very first step of your project, SKYLOG makes sure that the experts with skills in line with your business will accompany you. Thus, your project team will always be the most appropriate team.
SKYLOG does not bring you a team but the team.
You certainly have understood that the experts behind are a big part in the success of the customized solution provided by SKYLOG : the right people with the right tools.
